Copper Clad Aluminium/CCA wire
Copper clad aluminium (CCA) wire is a bimetallic wire consisting of an aluminium core cladded with copper, which simultaneously has the features of copper's good electrical conductivity and aluminium's light weight. It's the preferred material for inner conductor of coaxial cable and electrical equipment wire and cable. The processing method of CCA wire is similar to that of copper wire during cable manufacture.
Standard
SJ/T 11223-2000, ASTM B 566-93. Copper Clad Aluminium wire is divided into two mechanical status: Annealed (A) and Hard drawn (H). According to copper layer volume ratio, Copper Clad Aluminium wire has two types: 10% and 15%
Applications
High frequency signal transmission
1. Inner conductor of CATV coaxial cable
2. Inner conductor of 50 Ω RF cable
3. Inner conductor of leak cable
4. Conductor of computer cable, LAN cable and other data cables
5. Inner conductor of micro coaxial cable
Power transmission
1. Strand wire
2. Conductor of electric power cable
3. Conductor of control cable
4. Conductor of automotive cable
5. Building distribution wire
6. Busbar
7. Fuse
8. Radio frequency shielding net
Physical property of CCA wire
Specification |
Copper in volume |
Copper in mass |
Length comparison |
Density |
Max. DC resistivity |
Min conductivity |
(%) |
(%) |
(%) |
(g/cm3) |
Ω.mm2/m(20 oC ) |
(%IACS) | |
CCA-10% Copper volume |
8-12 |
27 |
2.65:1 |
3.32 |
0.02743 |
63 |
CCA-15% Copper volume |
13-17 |
37 |
2.45:1 |
3.63 |
0.02676 |
65 |
Copper wire |
100 |
100 |
1:1 |
8.89 |
0.017241 |
100 |
Characteristics
Nominal diameter |
Cross section |
Copper thickness |
Mass per unit length |
DC resistance per unit length |
Tensile strength |
Elongation | |||||||
(mm) |
(mm2) |
(mm) |
(kg/km) |
(Ω /km) 20 oC |
(Mpa) |
(%) | |||||||
CCA-10% |
CCA-15% |
CCA-10% |
CCA-15% |
copper wire |
CCA-10% |
CCA-15% |
copper wire |
A(min) |
H(min) |
A(min) |
H(min) | ||
6.00 |
28.26 |
0.105 |
0.150 |
93.82 |
102.58 |
251.20 |
0.97 |
0.95 |
0.61 |
138 |
124 |
15 |
1.5 |
5.15 |
20.82 |
0.090 |
0.129 |
69.12 |
75.58 |
185.09 |
1.32 |
1.29 |
0.83 |
138 |
152 |
15 |
1.5 |
5.08 |
20.26 |
0.089 |
0.127 |
67.26 |
73.54 |
180.11 |
1.35 |
1.32 |
0.85 |
138 |
152 |
15 |
1.5 |
4.97 |
19.39 |
0.087 |
0.124 |
64.37 |
70.39 |
172.57 |
1.41 |
1.38 |
0.89 |
138 |
152 |
15 |
1.5 |
4.90 |
18.85 |
0.086 |
0.123 |
62.58 |
68.42 |
167.75 |
1.46 |
1.42 |
0.91 |
138 |
152 |
15 |
1.5 |
4.85 |
18.47 |
0.085 |
0.121 |
61.32 |
67.03 |
164.34 |
1.49 |
1.45 |
0.93 |
138 |
152 |
15 |
1.5 |
4.80 |
18.09 |
0.084 |
0.120 |
60.06 |
65.65 |
160.97 |
1.52 |
1.48 |
0.95 |
138 |
152 |
15 |
1.5 |
4.50 |
15.90 |
0.079 |
0.113 |
52.79 |
57.70 |
141.47 |
1.73 |
1.68 |
1.08 |
138 |
159 |
15 |
1.5 |
4.00 |
12.56 |
0.070 |
0.100 |
41.70 |
45.59 |
111.78 |
2.18 |
2.13 |
1.37 |
138 |
166 |
15 |
1.5 |
3.86 |
11.70 |
0.068 |
0.097 |
38.84 |
42.46 |
104.69 |
2.35 |
2.29 |
1.47 |
138 |
166 |
15 |
1.5 |
3.60 |
10.17 |
0.063 |
0.090 |
33.76 |
36.93 |
90.55 |
2.70 |
2.63 |
1.69 |
138 |
172 |
15 |
1.5 |
3.50 |
9.616 |
0.061 |
0.088 |
31.93 |
34.91 |
85.58 |
2.85 |
2.78 |
1.79 |
138 |
172 |
15 |
1.5 |
3.38 |
8.968 |
0.059 |
0.085 |
29.77 |
32.55 |
79.82 |
3.06 |
2.98 |
1.92 |
138 |
172 |
15 |
1.5 |
3.20 |
8.038 |
0.056 |
0.080 |
26.69 |
29.18 |
71.54 |
3.41 |
3.33 |
2.14 |
138 |
179 |
15 |
1.0 |
3.00 |
7.065 |
0.053 |
0.075 |
23.45 |
25.65 |
62.88 |
3.88 |
3.79 |
2.44 |
138 |
179 |
15 |
1.0 |
2.85 |
6.376 |
0.050 |
0.071 |
21.17 |
23.15 |
56.75 |
4.30 |
4.20 |
2.70 |
138 |
186 |
15 |
1.0 |
2.80 |
6.154 |
0.049 |
0.070 |
20.43 |
22.34 |
54.77 |
4.46 |
4.35 |
2.80 |
138 |
186 |
15 |
1.0 |
2.77 |
6.023 |
0.046 |
0.069 |
19.88 |
21.86 |
53.61 |
4.55 |
4.44 |
2.86 |
138 |
186 |
15 |
1.0 |
2.50 |
4.906 |
0.044 |
0.063 |
16.29 |
17.81 |
43.66 |
5.59 |
5.54 |
3.51 |
138 |
193 |
15 |
1.0 |
2.30 |
4.153 |
0.040 |
0.058 |
13.97 |
15.08 |
36.96 |
6.61 |
6.44 |
4.15 |
138 |
200 |
15 |
1.0 |
2.20 |
3.799 |
0.0385 |
0.055 |
12.61 |
13.79 |
33.81 |
7.22 |
7.04 |
4.54 |
138 |
200 |
15 |
1.0 |
2.18 |
3.730 |
0.0382 |
0.054 |
12.39 |
13.54 |
33.20 |
7.35 |
7.17 |
4.62 |
138 |
200 |
15 |
1.0 |
2.15 |
3.629 |
0.0377 |
0.053 |
12.05 |
13.17 |
32.30 |
7.56 |
7.37 |
4.75 |
138 |
200 |
15 |
1.0 |
2.05 |
3.299 |
0.036 |
0.051 |
10.95 |
11.98 |
29.36 |
8.31 |
8.11 |
5.23 |
138 |
205 |
15 |
1.0 |
2.00 |
3.140 |
0.035 |
0.050 |
10.42 |
11.40 |
27.95 |
8.74 |
8.52 |
5.49 |
138 |
205 |
15 |
1.0 |
1.95 |
2.985 |
0.034 |
0.049 |
9.910 |
10.84 |
26.57 |
9.19 |
8.96 |
5.78 |
138 |
205 |
15 |
1.0 |
1.81 |
2.572 |
0.032 |
0.045 |
8.539 |
9.34 |
22.89 |
10.67 |
10.40 |
6.70 |
138 |
205 |
15 |
1.0 |
1.70 |
2.269 |
0.030 |
0.043 |
7.533 |
8.24 |
20.19 |
12.09 |
11.80 |
7.60 |
138 |
205 |
15 |
1.0 |
1.63 |
2.086 |
0.0289 |
0.041 |
6.926 |
7.57 |
18.57 |
13.15 |
12.80 |
8.27 |
138 |
205 |
15 |
1.0 |
1.50 |
1.766 |
0.026 |
0.038 |
5.863 |
6.41 |
15.72 |
15.53 |
15.20 |
9.76 |
138 |
205 |
15 |
1.0 |
1.30 |
1.327 |
0.023 |
0.035 |
4.406 |
4.82 |
11.81 |
20.68 |
20.20 |
13 |
138 |
205 |
15 |
1.0 |
1.02 |
0.817 |
0.018 |
0.026 |
2.712 |
2.97 |
7.27 |
33.59 |
32.80 |
21.10 |
138 |
205 |
15 |
1.0 |
0.95 |
0.708 |
0.017 |
0.024 |
2.350 |
2.57 |
6.30 |
38.72 |
37.80 |
24.30 |
138 |
205 |
15 |
1.0 |
0.81 |
0.515 |
0.014 |
0.020 |
1.710 |
1.87 |
4.58 |
53.26 |
52.00 |
33.50 |
138 |
205 |
15 |
1.0 |
0.75 |
0.442 |
0.013 |
0.019 |
1.467 |
1.60 |
3.93 |
62.12 |
60.60 |
39 |
138 |
205 |
15 |
1.0 |
0.63 |
0.316 |
0.011 |
0.016 |
1.049 |
1.15 |
2.81 |
88.04 |
85 |
55.30 |
138 |
205 |
15 |
1.0 |
0.50 |
0.196 |
0.009 |
0.013 |
0.651 |
0.71 |
1.74 |
139.77 |
136 |
87.90 |
172 |
205 |
10 |
1.0 |
0.30 |
0.071 |
0.005 |
0.008 |
0.236 |
0.258 |
0.632 |
388.25 |
379 |
244 |
172 |
205 |
5 |
1.0 |
0.10 |
0.008 |
0.002 |
0.003 |
0.027 |
0.029 |
0.071 |
3494 |
3409 |
2196 |
172 |
205 |
5 |
1.0 |
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